Japan
PV technology status and prospects
Ken-Ichiro Ogawa, NEDO, New Energy and Industrial Technology Development Organization
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General Framework

Photo 1: PV system installed on southward semi-transparent wall (19,4 kW, 229 m2) and canopy (1,7 kW, 56 m2) of plant The Total Primary Energy Supply Outlook prepared by the Advisory Committee for Energy (an advisory body of MITI) was announced in June 1998. In the Outlook, the target for photovoltaic (PV) system introduction was settled to be 5 000 MW by FY2010. The Law for New Energy Promotion Introduction was enacted in 1997 and defined the fundamental framework of the Government, local governments, energy users, energy suppliers and PV system manufacturers.

In FY1998, "Basic Guideline for Promotion Measures to Arrest Global Warming" was enacted, and the Government has made an effort to promote strongly the introduction of new energy and to reduce CO2 emission. Furthermore, "Law Concerning Promotion Measures to Arrest Global Warming" and "Law for Green Purchase" were enacted.

In December 1999, the New Energy Subcommittee was established in the Advisory Committee for Energy and continues to discuss in depth on what energy policy in Japan should be. Residential PV System Programme will be terminated in FY2002 because it is predicted to be fully achieved the expected target. Regarding the research and development (R&D), R&D on photovoltaics technology, Phase I finished in FY2000, and the implementation of R&D Phase II was decided to start in FY2001 to aim the further cost reduction of PV systems.
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National Programme

The Government has implemented R&D demonstration and promotion policies towards the achievement of targeted introduction capacity 5 000MW of PV systems by FY2010. In the field of R&D, technical development for cost reduction of PV systems, technical development of silicon feedstock for PV cells, and technology development for PV deployment. Regarding demonstration test, the followings have been continued; cost reduction demonstration test by standardization of PV systems for industrial use aiming at introduction and promotion of PV systems to private facilities; demonstration test for new type of PV systems. As for promotion policy, Residential PV System Dissemination Programme has been strongly moved forward. In addition, the Government has implemented supporting programmes for introduction of new energy to local governments and private entrepreneurs.

The budgets for FY2000 of major National PV Programmes are as follows:

  1. New Sunshine Project (R&D): 7 840 MJPY
  2. Technology development to deploy PV system (new): 1 240 MJPY
  3. SOG silicon production technology development: 530 MJPY
  4. Residential PV System Dissemination Programme: 14 500 MJPY
  5. Field Test Programme for industrial use: 4000 MJPY
  6. Financial support for industries introducing new energy: 11 490 MJPY
  7. Introduction and promotion of new energy at the regional level: 6 430 MJPY
  8. Support for local efforts to develop the vision of new energy use and energy-saving: 1 230 MJPY
  9. Support for local activities to introduce new energy (new): 1 060 MJPY
The budgets for items 6), 7), 8) and 9) include ones for other new energies than PV.
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Research, Development and Demonstration

Regarding the New Sunshine Project established in FY1993 to promote a comprehensive, long-term R&D programme, R&D Phase I came to a close in FY2000, and the preliminary evaluation has approved to continue the R&D into Phase I from FY2001 throughout FY2005. The R&D policies are designed to encourage the development of technologies that facilitate the start of a "favourable circle" enabling mass production at a cost low enough to spur further demand, which improve the scale of economy for production and sustainable PV market in consequence.

The short-term target by 2000 is to develop technology that can realize the generation of PV electricity at a prime cost equal to conventional electricity charges, i.e. 20-30 JPY/kWh. The target by 2010 is to develop technology that rises to the cost level necessary for large-scale power generation.

R&D, Phase I of PV technology is focused on solar cell production technology (thin-film solar cell and super-high-efficiency solar cell manufacturing technology,, solar cell evaluation system, etc.), PV power generation system technology (system evaluation, BOS, demonstrative research), development of low energy consumption type manufacturing process for SOG-Si, and development of practical technology for high-efficiency multi-crystalline silicon solar cells.

Main demonstration programmes that were implemented in FY2000 is "PV Field Test for Industrial Use", implemented by the Ministry of International Trade and Industry:

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Implementation

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Industry Status

Photo 3: 28 kW stand-alone PV system (25 kW mc-Si and 3 kW a-Si) on the moored barge; PV power is mainly used for water purity control equipment, and the surplus PV power is supplied as emergency power source at the parking lot through an underwater cable PV cell production had continued to hover around the low level since 1992, but got out of the level in 1996 and then has been expanding and growing. The production of PV cell in Japan is increasingly expanding from 50 MW level in 1998 to 80 MW level in 1999. It will be considered as the background of the above mentioned circumstances that the continuation of "Residential PV System Dissemination Programme" by MITI, the promotion of "PV Field Test Project" and the focus on sales of " house with PV system as standard specification" by housing manufacturers with approval of PV as building materials by the Ministry on Construction have paid a role in leading PV market and served as strong driving force to increase PV production.

To correspond to increasing of PV cell demand, PV cell manufacturers in Japan have been expanding their production capacity one after another. There are PV cell manufacturers with production capacity of over 50 MW. In addition, new PV manufacturers are entering into PV industry one after another through acquisition or cooperation with overseas manufacturers in expectation of further expansion of PV cell demand. Main manufacturers are Kyocera, Sharp, Mitsubishi Electric, Sanyo Electric, Canon, Kaneka, Matsushita Battery, Showa Shell Sekiyu and MSK. Furthermore Kobe Steel, Kawasaki Heavy Industries, Matsushita Seiko and Mitsubishi Heavy Industries announced the entry into PV market. Many of major housing manufacturers in cooperation with PV cell manufacturers commercialize the houses with PV system as standard specification under "Residential PV System Dissemination Programme" by MITI. Besides above mentioned manufacturers, building material manufacturers, who produce roofing material, outer wall material and sheet glass, commercialize building materials integrated with PV cell for PV market. Moreover some builders start to construct buildings integrated PV cell as "environmental co-existence" buildings. As above mentioned, industry from different fields is commercialising products with PV cell concerning photovoltaics, and therefore the range of PV industry is expanding.
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Market Development

Photo 4: 28 kW stand-alone PV system (25 kW mc-Si and 3 kW a-Si) on the moored barge; PV power is mainly used for water purity control equipment, and the surplus PV power is supplied as emergency power source at the parking lot through an underwater cable The initial market development for PV systems has increasingly made progress, in the market sector of private houses, public facilities, industrial facilities and commercial buildings by financial support to PV systems of MITI. PV cell manufacturers commercialize thin type modules, lightweight modules, triangle modules, lighting type modules, coloured modules, flexible modules roofing integrated modules, wall material integrated modules, which correspond to user's needs to improve design and function. Especially housing manufacturers are enhancing sales of the houses with PV system as standard specification using these modules. The market range of 3-5 kW residential PV systems is expanding to the annual market scale of 10-20 thousand systems. Also the introduction of PV systems by local governments and private enterprises are increasing, and standardization of 10-100 kW PV systems for industrial use is developing. Local governments have installed PV systems mainly to schools, governmental offices, welfare facilities, hospitals, public halls. And private enterprises have applied PV systems to rooftops and roofs of head office buildings, business offices, factories and warehouse. Some private enterprises are planning to introduce systematically to restraints, railway stations, service stations, etc. Besides, off-grid non-domestic PV systems without governmental support are actively utilized as commercial power supply sources for telecommunication, traffic sign, remote measurement, ventilating fan, lighting and the like.
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Table 1: The cumulative installed PV power in 4 sub-markets in kWp
Sub-market/ application 1992 1993 1994 1995 1996 1997 1998 1999
Off-grid domestic 150 200 250 300 350 400 450 500
Off-grid non-domestic 15 260 19 170 23 260 29 360 35 890 44 900 52 300 56 400
Grid-connected distributed 1 220 2 300 5 130 10 820 20 500 43 100 77 750 145 500
Grid-connected centralized 2 370 2 600 2 600 2 900 2 900 2 900 2 900 2 900
Total 19 000 24 270 31 240 43 380 59 640 91 300 133 400 205 300
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Future Outlook

With backing to promote PV systems by the Government's policy, the PV market, especially for residents, public facilities, commercial buildings and industrial facilities, will be deploying more and more. The expansion of PV system market will result in enlargement of production capacity of PV cell manufacturers and cost reduction of PV systems, and then PV system market is expected to grow to be self-sustainable. In addition, while the expansion of PV system market get individuals, local governments, private entrepreneurs deepen the understanding of significance of PV system introduction, the roofing industry, the housing industry, the construction industry and the power source equipment industry will be stimulated to enter into PV market, and subsequently sustainable PV industry will be established.
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Further reading about Japan

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